Combustion Turndown Ratio Calculator
Why turndown ratio matters for efficiency
Heat demand rarely stays constant - a burner that can only run at full output or fully off wastes energy cycling on and off to match a lower average load. Turndown ratio describes how far a burner can modulate down from maximum output while still burning stably and efficiently.
Worked example
For a burner rated at 500,000 BTU/hr maximum, capable of stable operation down to 50,000 BTU/hr minimum:
Turndown Ratio = 500000 / 50000 = 10.0:1
| Burner Type | Typical Turndown Ratio |
|---|---|
| Basic atmospheric burner | 3:1 - 5:1 |
| Standard modulating burner | 5:1 - 8:1 |
| Advanced modulating burner | 10:1 - 20:1+ |
A higher turndown ratio lets equipment track variable heat demand more closely without short-cycling, which improves overall efficiency, reduces thermal stress on heat exchangers, and cuts down on the wear associated with frequent burner startups.