Furnace Heat Load Calculator

Furnace Heat Load Calculator: Determine Required Heating Duty

Sizing a furnace or process heater starts with knowing the heat load: the rate of energy required to raise a material or fluid stream from an inlet temperature to a target outlet temperature. This calculator computes that load directly from mass flow, specific heat, and temperature rise.

The Formula

Heat Load (kW) = Mass Flow(kg/hr) × Specific Heat(kJ/kg·K) × Temp Rise(K) / 3600

Worked Example

A process stream flows at 5,000 kg/hr with a specific heat of 4.18 kJ/kg·K and needs a 60°C temperature rise.

Heat Load = 5,000 × 4.18 × 60 / 3600 = 348.33 kW

How to Use This Calculator

  1. Enter the mass flow rate of the material or fluid in kg/hr.
  2. Enter its specific heat capacity in kJ/kg·K.
  3. Enter the required temperature rise in Kelvin (or °C, since the interval is equal).
  4. Click Calculate to see the furnace heat load in kW.

Related Calculations

Feed this result into the Furnace Volume Calculator and Furnace Efficiency Calculator to complete your furnace sizing.